GCA2-30-F0 Intelligent Servo Force-Control Electric Cylinder (Standard Type, Cross Roller Guide Series)
Precision Rigidity, Microgram-Level Touch — GCA2 Series Intelligent Servo Force-Control Electric Cylinder
Built-in High-Power Servo × Innovative Tri-Row Cross Roller Guide × ±1g Ultra-Precision Force Control. Setting a new benchmark for high-rigidity, short-stroke, and high-frequency anti-torsion flexible assembly.
Breaking the bottleneck of rough traditional pneumatic force control and bulky external sensors, GAO GONG brings you a brand-new, highly integrated, closed-loop transmission solution.
I. Product Overview
GAO GONG GCA2-30-F0 series intelligent servo force-control electric cylinder is a cutting-edge execution component specifically engineered for high-precision industrial assembly and testing applications where installation space is tight, and multi-directional mechanical rigidity as well as high bending moment resistance are required in short-stroke operations.
This product deeply integrates a high-power servo motor, a high-resolution absolute encoder, and self-developed force-control algorithms into a slim-profile housing. The internal guidance mechanism features a revolutionary tri-row cross roller guide structure. Benefiting from the mechanical advantage of the 30mm short stroke, it exhibits exceptional anti-torsion and anti-eccentric loading characteristics, achieving an industry-leading repeatability of ±0.005mm. Furthermore, it pushes force-control precision down to the ±1g level, enabling smooth deceleration and delicate "soft landing" without requiring any external sensors, thereby perfectly protecting your core high-value, fragile workpieces.
II. Eight Core Technical Advantages
Built-in High-Power Servo Motor — Powerful Performance, Compact Footprint
The industrial-grade high-power servo motor is perfectly concealed inside the cylinder housing. The compact, integrated structure significantly releases space inside your equipment while delivering ultimate dynamic response and high thrust output.Standard Absolute Encoder — No Homing Required After Restart, Safe and Efficient
The entire series comes standard with an absolute encoder featuring power-off position memory. In the event of an unexpected power outage or system reboot, there is no need for tedious and hazardous "homing" routines, effectively eliminating crash risks and maximizing production uptime.Tri-Row Cross Roller Guide Structure — Short-Stroke Rigidity Upgrade
The guidance mechanism adopts high-strength, tri-row cross roller guides. Thanks to the 30mm short-stroke configuration, its side torque resistance in the Mc axis is heavily upgraded, maintaining high traveling straightness even under high-frequency continuous eccentric impacts.Sensorless High Integration — Cost Reduction, Risk Elimination
Based on full closed-loop control logic, the electric cylinder operates flawlessly without any external limit switches or home sensors. While simplifying electrical wiring and lowering hardware procurement costs, it completely eliminates downtime risks caused by external sensor failures due to environmental interference.±0.005mm Repeatability — Micron-Level Precision Control
Utilizing grinding-grade ball screws and optimized backlash elimination designs, the repeatability is stabilized within ±0.005mm. No matter how many times it reciprocates, it hits the target position with absolute precision.Arbitrary Position Staying in Full Stroke — Flexible Digital Programming
Supports precise deceleration, suspension, or motion switching at any coordinate point within the rated 30mm stroke. The acceleration and deceleration curves are as smooth as silk, and the motion trajectory is fully programmable via the upper-level controller.High-Precision Force Control & Smart "Soft Landing" — Eradicate Workpiece Damage
With bidirectional, high-precision force feedback algorithms, the cylinder instantly switches to force-control mode the moment it detects contact with the workpiece, whether executing downward pressing or upward lifting. It achieves a gentle soft landing with zero instantaneous force overshoot, strictly preventing fragile components from being crushed or damaged.Direct Connection to Upper Controller & Intuitive Interface — Quick Setup for Everyone
The electric cylinder communicates seamlessly with upper-level controllers (PC/PLC). Paired with GAO GONG's customized, intuitive visualization software, engineers can complete process configurations simply by entering parameters, reducing the development cycle by up to 80%.
💡 Groundbreaking Tech Leap: Force Control Precision Down to ±1g
Benefiting from GAO GONG's years of technical accumulation in low-friction transmission, this electric cylinder possesses an incredibly sharp force sense. It stably senses and outputs subtle forces down to microgram and gram levels, tailored specifically for assembling ultra-thin glass, precision semiconductor chips, micro-springs, and other extremely sensitive components.
III. Technical Specifications
Performance Parameters
| Performance Indicator / Parameter | Lead: 2mm | Lead: 4mm | Lead: 6mm |
|---|---|---|---|
| Maximum Velocity | 100 mm/s | 200 mm/s | 300 mm/s |
| Acceleration/Deceleration | 3000 mm/s² | 3000 mm/s² | 3000 mm/s² |
| Max. Horizontal Payload | 10 kg | 5 kg | 3 kg |
| Max. Vertical Payload | 5 kg | 2.5 kg | 1.6 kg |
| Rated Thrust | 133 N | 66.5 N | 44 N |
| Repeatability | ±0.005 mm | ±0.005 mm | ±0.005 mm |
| Force Control Accuracy | ±1 g | ±1 g | ±1 g |
Allowable Load Moment
Static Allowable Load Moment: Ma: 14.1 N·m / Mb: 14.1 N·m / Mc: 24.8 N·m
Dynamic Allowable Load Moment: Ma: 9.9 N·m / Mb: 9.9 N·m / Mc: 12.2 N·m
(Note 1: Based on a standard reference service life of 5000KM. The actual travel life varies depending on operational conditions and installation status.)
Operating Environment & Electrical Specs
Operating Voltage: 24VDC ±10%
Rated Current: 2A
Protection Class: IP40
Recommended Operating Environment: 0~40℃, below 85%RH (No condensation)
Motor Type: AC Servo Motor
IV. Model Identification System & Selection Guide
GCA2 — F0 — I — 2 — 30 — P1 — M1 — BC
Series Name: GCA2
Guide Type:
F0: Standard Type (Cross Roller Guide) — This model recommended
F1: Compact Type (Cross Roller Guide)
F2: Compact Type (Single Linear Bushing)
F3: Flat Type (Double Linear Bushing)
F4: Flat Type (Cross Roller Guide)
Encoder: I Incremental Value Encoder / A Absolute Encoder (Standard)
Lead: 2 / 4 / 6 mm
Stroke: 30 / 50 mm
Driver: P1 Pulse / P2 Fieldbus
Cable Length: M1 (1M) / M2 (2M) / M3 (3M) / PX (Specified length)
Cable Exit Direction: BC (Back) / BL (Left) / BR (Right) / BW (Down)
V. Typical Application Industries
3C Electronics & Semiconductors: Pressure-life testing for micro tactile switches, precision wafer/chip mounting, flexible pressing of mobile phone camera modules, and precise pogo-pin contact testing for PCBs.
Automotive & Precision Components: Precision press-fitting of miniature bearings, automotive button haptic/resistance testing, and micro-force adjustment of relay springs.
Medical & Biotechnology: Thrust and resistance calibration for precision syringes, capping/decapping of fragile biochemical test tubes, and micro-volume fluid aspiration control.
